Lub hauv paus rau phau ntawv
Nyob rau hauv hnub no era uas muaj kev lag luam 4.0 cheb ntse tau dhau los ua txoj kev tsim nyog rau txhim kho kev sib tw thiab ua tiav siab} kev loj hlob zoo. Tshwj xeeb tshaj yog nyob rau hauv cov khoom siv hluav taws xob sufacturing sector,SMT Cov Kab Ntau LawmTau caum cov txiaj ntsig ntau lawm thiab 'xoom - qhov ua kom muaj qhov nruab nrab rau qhov tsis tau pom. Txawm li cas los xij, raws li cov khoom siv hluav taws xob txuas ntxiv hloov kho miniature, undetection kev sib tw, yog nyob ntsiag to los ua cov neeg tua neeg ntawm cov neeg tua neeg ntawm kev txhim kho ntawm Bas Txhim Kho.
Yog li yuav ua li cas tuaj yeem muaj tseeb cov pob tshab tau ua tiav hauv qab ntim ntim ntim ntim ntim ntim ntim ntim ntim ntim ntim ntim ntim ntim ntim ntim Ntim Ntim Thev Loj? Cov lus teb nyob rau hauvX - ray soj ntsuam cov thev naus laus zis thev naus laus zisCov. Ua raws li lub 'x - duab tshav zeem muag' tsis pub dhau cov ntaub ntawv tsis sib xws, x {{{} Tsav tsheb ua ntej kev txhim kho ntawm kev tsim khoom ntse.
I. Cov kev sib tw rau Smt Zoo Hauv Smart Manufacturing: Vim li cas cov kev sojntsuam ib txwm poob luv
1. Kev nce ntxiv hauv kev sib dhos ua ke: kev hem thawj ntawm BGAS, QFNS, thiab POPS
Hauv cov khoom siv hluav taws xob niaj hnub, siab -} ceev ntim cov tshuab hluav taws xob xws li BGA, QFNS, thiab POPS (pob ntawm pob) yog siv dav. Thaum cov kev ntim ntawm cov kev khaws cia thiab txhim kho kev ua tau zoo, lawv kuj zais cov pob qij txha sib dhos hauv qab lub cev tiv thaiv. Yuav tsum soldering tsis xws tshwm sim - xws li voids, txias solder pob qij txha lossisAOI (automates soj ntsuam)tsuas tsis tuaj yeem kuaj xyuas lawv.
Qhov no 'invisible kev pheej hmoo' tsis yog txoj kev xaus cov khoom muaj kev ntseeg tau tab sis kuj tseem ua rau siv tau loj, muaj tus nqi muag khoom lossis cov nqi muag khoom.
2. Qhov kev txwv ntawm kev soj ntsuam kho qhov muag ib txwm (AOI / SPI)
Thaum AOI ua tau zoo qhia txog saum npoo - mount yam tsis zoo xws li kev nkag mus rau hauv lub cev tsis muaj txiaj ntsig zoo rau kev tshuaj xyuas kev ua haujlwm sab hauv zoo. Lub caij no,SPI (SOLDER PASTE SMISHESS)ua haujlwm ib leeg thaum lub sijhawm luam ntawv. Thaum nws cov neeg soj ntsuam ham muab tshuaj ntim ntim thiab kev tso kawm, nws tsis tuaj yeem ntsuas qhov kawg soldering Xeev Post- reflow.
Hauv cov ntsiab lus, Aoi thiab Spi tsuas yog 'pom saum npoo,' whereas x {{{ray} kev tshav kub thev naus laus zis 'pom los ntawm cov tub ntxhais.'
Ii. Cov tub ntxhais zoo thiab cov ntsiab cai ntawm x - ray soj ntsuam thev naus laus zis thev naus laus zis
1. X - Kev Ua Haujlwm Ray Kev Ua Haujlwm: Tsis -}} Kev Tiv Thaiv Kev Tiv Thaiv
X - Ray Soj ntsuam cov khoom siv lub cev ntawm x -}} rays rays nkag mus rau teeb meem. Raws li x - rays traverse pcb, piv txwv li cov hluav taws xob sib txawv, ua kom muaj qhov khoob ntawm lub ntsuas hluav taws xob. Denser solder pob qij qij txha ua ci hlob, thaum voids lossis cov kab nrib pleb muaj tseeb tias yog thaj chaw tsaus. Qhov no tsis -} {-}} Hu rau cov txheej txheem sab hauv tam sim ntawd pom meej.
2. Cov muaj peev xwm tshwj xeeb
X - duab tshav tsis yog tsuas yog 'pom' tsis xws luag tab sis yog tias kim heev rau lawv qhov mob hnyav:
- Kev Ntsuam Xyuas Tus Nqi:Algorithms cia li suav cov feem ntawm sab hauv npuas hauv pob qij txha sib dhos. Cov nqi sib txuas ntau dhau heev txo qis thermal conductivity thiab kev kho tshuab siv zog metric- Cov khoom siv hluav taws xob tseem ceeb (piv txwv li, cov khoom siv kho mob).
- Choj thiab luv Circuit Court Nrhiav tau:Txawm tias thaum siv cov pob qij txha sib txuas yog cov khoom siv hauv BGA, x {{{{{{{{{{} lub ntsej muag sib txuas ntawm cov khoom sib txuas uas nyob ib sab.
- Delamination, Nraum, thiab txias solder sib koom ua ke cim npe:Cov ntawv me me no, pom tsis tau rau lub qhov muag liab qab, pom meej meej hauv x {{}} duab tshav teeb duab.
3. Lub luag haujlwm ntxiv ntawm x- ray thiab aoi
Nws yuav tsum tau hais txog tias x - duab tshav tsis hloov AOI tab sis kev tshuaj xyuas kev tshuaj xyuas kom zoo. Aoi cuam tshuam siab siab - Cov duab qhia ceev rau hauv}}} Qhov tob pov thawj ntawm cov chaw tseem ceeb (hauv qab ntawm daim thaiv, thiab siab {5} {} tus nqi. Tsuas yog los ntawm lawv lub synergy tuaj yeem ua rau muaj kev pom zoo, dig muag {}}}}} dawb kev tiv thaiv tau tsim.
III. Yuav ua li cas x - duab tshav cov ntaub ntawv tsav cov kab ntau lawm 'kev txawj ntse'?
Cov txawj ntse ntse tsim kev nthuav dav dhau kev siv tshuab ua kom dhau cov ntaub ntawv ntxiv rau kev siv cov ntaub ntawv rau encompass {}} driven kaw lawm.
1. Tsim ib tug tiag - lub sij hawm - Voj 'tawm tswv yim system
High -}-} Cov khoom siv duab tshav tau hloov zuj zus ntawm cov kab ntau lawm. Thaum soj ntsuam Anomalies xws li cov khoom siv tsis zoo lossis cov txheej txheem xa cov khoom siv tsis zoo rau cov ntaub ntawv (piv txwv li}}}}} Piv txwv li:
Should a batch exhibit persistently elevated BGA void rates, the system may automatically fine-tune the reflow soldering temperature profile;
Yuav tsum QFN ncoo ntub ua pov thawj tsis txaus, cov lus taw qhia yuav tau qhia rau lub tshuab luam ntawv kom zoo stencil aperture.
Qhov hloov pauv no los ntawm 'post {{{{}} kev cuam tshuam' kev cuam tshuam batch ntawm cov nqi scrap thiab txhim kho ua ntej ua ntej- Pass:.
2. Cov ntaub ntawv loj thiab kev txij nkawm
X - Cov khoom siv duab ntawm tshav greates ntau cov duab thiab cov ntaub ntawv muaj teeb tsa txhua hnub. Kev sib xyaw nrog MES (manufacturing execution system), cov ntaub ntawv no ua rau:
Txheej Txheem Kev Ntsuam Xyuas Kev Nyab Xeeb: Txheeb xyuas cov cuab yeej siv zog rub tawm (piv txwv li, tsis kam tso lub taub hau qhov tseeb, cuam tshuam qhov chaw sov thaj chaw anomalies);
Cov qauv hloov pauv: Siv AI algorithms kom cia li faib hom tsis xws luag, pab cov engineers hauv kev qhia kom ceevfaj;
Kev Txij Nkawm: Tshaj tawm cov lus ceeb toom ua ntej rau cov cuab yeej siv laus lossis kev hloov kho tau yooj yim yuav tsum tiv thaiv kom tsis txhob siv cov nqi qis.
Qhov no embodies 'kwv yees ntau dua li qhov tseeb dua li' philosoph siab los ntawm kev lag luam 4.0.
3. Txhim kho tag nrho cov txiaj ntsig ntau lawm thiab cov kab mob
Txhua tus PCB soj ntsuam los ntawm x - pa ray generates cov ntaub ntawv sib koom ua ke sab nrauv, tsis sib haum, thiab ntau dua. Qhov no tsis tsuas yog ua raws li kev tswj hwm tsheb ciav hlau uas yuav tsum muaj nyob rau hauv cov ntaub ntawv thiab aerospace tab sis kuj muab cov ntaub ntawv ua haujlwm tsis zoo, kev ua lag luam bolstering.
IV. Neoden nd56x: ib qho ntse x- e}} {}}}} me ntsis batch ntau lawm thiab R & D Scenarios
Raws li cov chaw tsim tshuaj paus suav nrog dhau ib xyoo caum ntawm kev txawj ntse hauv cov khoom siv smt, ne {precision automation khoom siv 'siv tau rau txhua tus'. Tsim tau nyob rau xyoo 2010, lub tuam txhab ua haujlwm A 27, {{square meter niaj hnub no, thiab cov neeg siv khoom thoob plaws130+ teb thoob ntiaj teb.
Neoden tau launched lubNd56x tej yam me me siab high - precision x- ray soj ntsuamSystem.
Cov ntsiab lus zoo ntawm ND56X:
- Microfile x - ray ray Source:15μm focal chaw loj, paired nrog 5,8 lp / hli siab - Cov lus qhia meej ntawm 01005 Cheebtsam, thiab cov qauv sensor sab hauv.
- Ntau - Lub kaum ntse ntse soj ntsuam:Txhawb ± 30℃Tilting Platform thiab 360℃sib hloov kev ua kom muaj kev ua kom pom tseeb, tuag} lub kaum sab xis- kev soj ntsuam dawb.
- Cnc siab soj ntsuam kev kuaj xyuas:Preset Multi -}}}} Cov duab kos duab tsis siv neeg, thiab kev tshaj tawm cov duab, thiab kev txhawb nqa cov duab, cuam tshuam ntau dua.
- Ai -} Enhanced BGA Ntsuam Xyuas:Lub kaw lus yuav pom thiab cim ib tus neeg lossis matrix cam cov pob, kev txheeb xyuas cov kev ntsuas me me xws li tsis sib xws nrog kev tsis zoo, thiab misalignment.
- Kev Nyab Xeeb Ua Raws:Tau Txais Hluav Taws Xob Hluav Taws Xob Los Ntawm Tuam Tshoj Txoj Haujlwm Ministry of ecology ntawm ecology thiab Tsis Muaj .:8] Tsis yog. 1688). Hluav taws xob hluav taws xob tsawg dua lossis sib npaug rau 0.5μSV / h, ntau cov neeg uas yog neeg tsav tsheb sib npaug rau ib qho- ntev ntawm ntuj rauv taws.
- Qhib Kev Tsim Kho:Txhawb cov duab algorithms raws li cov yam ntxwv cov yam ntxwv cov khoom lag luam, ua kom cov khoom lag luam cov khoom lag luam tawm, ua kom muaj kev tsis ncaj ncees rau kev sib tsoo, tsis zoo, thiab lwm yam.
ND56X tsis yog tsim nyog tsuas yog tsim nyog ua yeeb yam Solder sib koom ua ke tab sis tseem muaj ntau qhov kev tshawb xyuas sab hauv, cov cuab yeej siv kho mob, thiab lwm thaj chaw. Nws sawv cev rau kev xaiv zoo tagnrho rau R & D qhov tseeb thiab me me- batch zoo tswj.
V. Yuav ua li cas xaiv koj cov ntse x - ray soj ntsuam cov khoom siv?
Raws li cov khoom siv smt cov cuab yeej tsim, peb nkag siab tias cov cuab yeej xaiv cov cuab yeej siv ncaj qha txiav txim siab ua tiav kev txhim kho kev ua kom tau zoo. Ntawm no yog peb txoj kev txiav txim siab tseem ceeb:
1. Ceev thiab Precision: Sib Ntsib - pace ntau lawm kab yuav tsum tau ua
Xaiv cov khoom siv txhawb nqa micron - daws cov kev daws teeb meem (piv txwv li tsawg dua los yog sib luag rau 5μm) nrog kev kuaj pom sai sai.
2. Software thiab AI sib xyaw ua ke
Nthuav cov qauv txhawb nqa Ai -} kev sib koom ua ke discitation nrog mes / spc tshuab, thiab chaw taws teeb kuaj mob nrog OTA cov peev xwm tshaj tawm.
3. Chaw Tsim Tshuaj Kev Them Nyiaj Yug thiab Kev Pabcuam
X - duab duab piv txwv tsis pub muaj siab- tus nqi, siab}}}} cov peev txheej. Xaiv cov cuab yeej siv smt smt nrog pawg pab pawg ua haujlwm, thiab ntev}}} term kev cog lus yog qhov tseem ceeb rau kev ua kom ruaj khov rau cov kab ruaj khov. Neoden muab tag nrho cov kev pabcuam kev teeb tsa tag nrho los ntawm kev teeb tsa thiab commissation los ntawm cov txheej txheem calibration, kom koj cov peev txheej ua tau nqi.
Tag
X - tshav ray soj ntsuam tau hloov hluav taws xob ntev, hloov kho cov cuab yeej tsis muaj txiaj ntsig thiab cov ntaub ntawv cav hauv SMT txawj ntse tsim cov ecosystem. Nws muab cov khoom siv yav dhau los pom zoo heev, kev hloov pauv kev ua kom zoo dua qub, yog li ua tiav txoj kev ua kom zoo dua qub
Niaj hnub no txoj kev nrhiav ntawm kev ntseeg siab thiab ntau lawm tawm los, mastering lub pob tshab ntawm sab hauv zoo sib luag equiation rau kev ua kom muaj tswv yim zoo.
Hais txog neoden:Neoden Tech yog qhov chaw tsim khoom smt
Hu rau peb cov kws pab tswv yim tshaj tawm niaj hnub noTxhawm rau tshawb pom li cas nd56x x - Ray soj ntsuam cov kab ke tuaj yeem xa cov kab mob hluav taws kub ua tiav cov kab rau koj cov kab ntau lawm!