Sab saum toj 8 SMT AOI Manufacturers nyob rau hauv Suav teb

Taw qhia

Nyob rau hauv niaj hnubSMT cov kab ntau lawm, raws li cov khoom siv hluav taws xob tau hloov mus rau 01005 thiab txawm tias qhov me me, kev tshuaj xyuas qhov muag pom tau ntev ntev tsis tuaj yeem ua tau raws li qhov siab -precision, siab - ceev xav tau ntawm kev tsim khoom.AOI (Automatic Optical Inspection) khoom siv ua haujlwm li "eagle eye" ntawm SMT kab, thiab nws qhov tseem ceeb yog tus kheej - pom tseeb. Siv CCD lub koob yees duab, ntau-channel teeb pom kev zoo, thiab cov duab ua cov txheej txheem nyuaj, nws hloov cov kev tshuaj xyuas phau ntawv nrog rau kev kuaj pom txhua yam tsis xws luag hauvsolder paste luam ntawv, qhov chaw tso rau hauv, thiab tshaj tawm -reflow soldering.

Rau cov kws tshaj lij ntawm SMT cov chaw tsim khoom, cov kws tsim khoom siv hluav taws xob, thiab cov neeg ua lag luam hauv kev tsim khoom siv hluav taws xob, yuav ua li cas xaiv ib lub chaw tsim khoom siv uas muaj "tus nqi siab- ua tau zoo, txiav- thev naus laus zis, thiab kev pabcuam hauv zos sai" los ntawm Tuam Tshoj txoj kev sib tw AOI kev lag luam? Tsab ntawv xov xwm no muab cov lus qhia hauv - kev tshuaj xyuas tob ntawm 8 SMT AOI cov tuam txhab hauv Suav teb thiab tsom mus rau kev rhuav tshem cov txiaj ntsig tseem ceeb ntawmNeoDen's AOI cov cuab yeej, ND800.

SMT AOI yog dab tsi? Cov ntsiab cai tseem ceeb ntawm kev khiav hauj lwm thiab tag nrho -Line Deployment Strategies

Ua ntej xaiv cov chaw tsim khoom, cov txheej txheem engineers thiab cov kws tshaj lij yuav tsum tau nkag siab meej tias AOI ua haujlwm li cas.

1. Cov Ntsiab Cai Ua Haujlwm ntawm SMT AOI

AOI cov duab ua qhov tseem ceeb yuav suav nrog digitizing cov duab ntes thiab muab piv rau ua ntej - khaws "cov duab siv" lossis algorithmic tsis. Nws cov thev naus laus zis feem ntau yog nyob ntawm plaub qhov tseem ceeb ntawm kev kho qhov muag thiab cov duab ua cov hauv qab no:

• Optical thiab Xim Txheej Txheem:Siv kev sib xyaw ua ke ntawm liab, ntsuab, thiab xiav (RGB) LED lub teeb qhov chaw, qhov system no siv cov ntsiab lus ntawm kev xav txog kev xav, diffuse reflection, thiab specular reflection los digitize lub solder joint morphology ntawm PCB thiab soldered nto ntawm nto -mount Cheebtsam, yog li reconstructing ib tug virtual digital duab uas suav nrog cov xim thiab kev sib raug zoo ntawm contours.
• Image Contrast Txoj Cai:Tiag -cov duab lub sijhawm ntes tau los ntawm lub koob yees duab CCD raug xa mus rau lub khoos phis tawj, qhov ntev, lub kaum ntse ntse, qhov sib txawv ntawm qhov ci, xim, thiab cov haujlwm ntawm cov khoom raug suav thiab muab piv. Yog tias lawv dhau qhov ntsuas qhov ua yuam kev, qhov kev ceeb toom "NG" tau tshwm sim.
• Xim Extraction Txoj Cai:Raws li RGB peb- xim lub voos xwmfab, cov xim tshwj xeeb raug rho tawm los xam seb cov xim piv ntawm cov hom phiaj (xws li cov pob qij txha ntawm cov resistors thiab capacitors) ua tau raws li cov qauv teev tseg.
• Grayscale Txoj Cai Ua Haujlwm:Lub hom phiaj duab yog hloov dua siab tshiab rau hauv cov duab grey thiab binarized rau hauv cov xim dub thiab dawb los ntawm kev ua haujlwm ci ntsa iab, ncaj qha cais thaj chaw txaus siab xws li cov cim lossis IC luv luv.

2. Peb qhov chaw tseem ceeb rau AOI hauv SMT Production Line

Raws li cov txheej txheem tshwj xeeb saib xyuas lub hom phiaj (txhim kho cov txheej txheem los yog kev tswj xyuas qhov kawg), AOI systems feem ntau hloov pauv mus rau peb lub ntsiab lus tseem ceeb ntawm SMT kab:

• Tom qab solder paste luam ntawv (SPI / AOI muaj nuj nqi): Tshawb xyuas cov khoom siv tsis txaus, cov khoom siv ntau dhau, kev sib txuas, thiab cov kav hlau txuas, vim tias ntau dua 60% ntawm SMT qhov tsis xws luag yog los ntawm theem luam ntawv.
• Ua ntejreflow soldering: Ua raws lixaiv thiab qhov chaw tshuab, theem no tshuaj xyuas cov khoom uas ploj lawm, qhov tsis raug, rov qab polarity, thiab misalignment. Cov nqi rov ua dua yog tsawg heev nyob rau theem no.
• Tshaj tawm -reflow AOI: Lub ntsiab lus xa tawm ntau tshaj plaws, ua kom muaj kev tshuaj xyuas tag nrho cov teeb meem los ntawm cov txheej txheem yav dhau los- suav nrog cov khoom siv tsis xws luag (txias solder pob qij txha, tombstoning, thiab bridging)- kom ntseeg tau tias cov khoom puas tuaj yeem ncav cuag cov neeg siv khoom.

Tuam Tshoj Sab saum toj 8 SMT AOI Manufacturers

1. NeoDen - Tus Thawj Coj hauv Me- mus rau - Nruab Nrab -Qhov Loj thiab Tus Nqi- Ua Tau Zoo Hauv - Kab AOI

Raws li lub tuam txhab ua lag luam sawv cev rau kev nthuav dav thoob ntiaj teb ntawm Tuam Tshoj cov khoom siv SMT kev lag luam, NeoDen txaus siab rau kev lees paub thoob ntiaj teb (suav nrog Europe, Asmeskas, thiab Asia- thaj av Pacific) ua tsaug rau nws muaj zog hauv - lub tsev R & D muaj peev xwm, tus nqi sib tw, thiab kev pabcuam thoob ntiaj teb.

2. SinicTek

Ib lub tuam txhab teev nyob rau hauv Tuam Tshoj txoj Kev Loj Hlob Lag Luam Lag Luam (GEM). SinicTek tau sau cov kev txawj ntse hauv 3D programmable stripe structured light projection technology. Nws cov tshuab 3D AOI ua tiav cov txiaj ntsig zoo tshaj plaws rau qhov tsis xws luag -xws li cov khoom nqa tawm -tawm, warped leads, thiab ntau dhau los yog tsis txaus solder- uas nyuaj los daws nrog cov kab ke 2D ib txwm muaj. Ua tsaug rau nws cov txiaj ntsig zoo algorithmic muaj zog, nws tau dhau los ua cov cuab yeej siv rau siab -kawg tsim cov nroj tsuag hauv Suav teb.

Web:https://www.sinictek.com/en/

3. Aleader

Ib qho ntawm cov khoom lag luam ntxov tshaj plaws hauv Suav teb AOI kev lag luam kom nkag mus rau hauv kev lag luam thoob ntiaj teb. Los ntawm thaum ntxov 2D offline / online AOI systems rau niaj hnub no 3D AOI, nws cov cuab yeej yog tus cwj pwm los ntawm cov laus software algorithms, programming yooj yim, thiab zoo heev cuav - tswj tus nqi zoo, tau txais kev lees paub siab ntawm cov tuam txhab txawv teb chaws loj.

4. JuZhi Technology

Tsom ntsoov rau kev ywj pheej R&D ntawm ultra-siab- daws teeb meem thev naus laus zis thiab cov khoom tseem ceeb. JuZhi Technology tsis tsuas yog ua tau zoo nyob rau hauv tus qauv SMT teb tab sis kuj tuav ib tug thawj coj hauv tsev txoj hauj lwm nyob rau hauv siab -precision qhov chaw xws li semiconductor ntim (xws li, Mini LED / Micro LED) thiab 3D soj ntsuam, solidifying nws cov xwm txheej raws li ib tug muaj tseeb powerhouse.

5. ZhenHuaXing

Nws tuav ib qho kev lag luam siab heev ntawm cov tuam txhab lag luam EMS loj hauv South China thiab East China. ZhenHuaXing muab cov khoom lag luam muaj txiaj ntsig zoo heev, txij li tus nqi - siv tau 2D hauv - kab / tawm - kab AOI mus rau siab - kawg 3D AOI. Nws cov cuab yeej muaj npe nrov rau kev ua "rojust thiab ruaj," tau txais kev ntseeg siab ntawm cov tuam txhab loj loj.

Web:https://www.zhx-tech.com.cn/en/

6. Tus tsim-Ray

Ib qho piv txwv ntawm kev sib sib zog nqus ntawm kev txawj ntse txawj ntse mus rau hauv kev tshuaj xyuas kev lag luam. Maker-Ray siv cov kev kawm sib sib zog nqus thiab cov ntaub ntawv loj kom zoo, tsom mus rau "kev txawj ntse, kev ua haujlwm tsawg." Nws tuaj yeem txheeb xyuas cov khoom ua ntej- tau txais kev cob qhia thiab cov pob qij txha sib txuas nrog ib qho nyem thiab ntse tshawb xyuas qhov tsis xws luag, hais txog ob qho kev mob tseem ceeb ntawm cov txheej txheem ib txwm muaj: lub sijhawm ua haujlwm ntev thiab qhov tsis zoo siab.

Web:https://www.maker-rayaoi.com/

7.TRI-Tuam Tshoj

Raws li nyob rau hauv - nkag siab tob txog kev ua lag luam thiab cov neeg siv khoom, lub tuam txhab tau ua tiav AOI, SPI, thiabX-ray soj ntsuam systemsuas npog ob lub PCBA pawg thawj coj saib - theem sib dhos thiab semiconductor nti - qib ntim. Nws cov khoom siv dav siv hauv tsheb, xov tooj ntawm tes, semiconductor, thiab Mini LED, muab cov neeg siv khoom nrog cov kev tshuaj xyuas tsis pom kev zoo uas muab cov txiaj ntsig siab thiab tsis muaj tseeb - tus nqi zoo.

8. Suns Technology

Txawm hais tias Suns tau ua lub npe rau nws tus kheej hauv X-ray tshuaj ntsuam teb, nws qhov tseeb riam phom zais cia nyob rau hauv kev ua tiav kev sib koom ua ke, kev sib koom tes tshuaj ntsuam xyuas ntawm high-kawg AOI, SPI, thiab X-ray systems. Cov qauv tshuaj ntsuam xyuas sib xyaw no ib txhij nyob rau hauv cov voids sab hauv (los ntawm X- txoj kev pom ntawm txoj kab hluav taws xob) thiab cov khoom siv kho kom zoo nkauj (los ntawm kev pom qhov muag), ua rau nws tsim tshwj xeeb rau cov khoom siv hluav taws xob hauv tsheb nrog cov kev cai nruj heev.

Hauv -Kev tsom xam qhov tob:Lub zog tseem ceeb ntawm SMT Cov Khoom Siv Hluav Taws Xob Chaw Tsim Tshuaj NeoDen

Ntawm yim lub npe loj uas tau hais los saum no, NeoDen yog lub tuam txhab tshwj xeeb tiag tiag. Nws tsis tsuas yog muab cov tshuab kho qhov muag tsis zoo xwb tab sis kuj yog "kev nyiam tag nrho-kab SMT ntau lawm kab kev daws teeb meem" rau cov tuam txhab me thiab nruab nrab-cov lag luam loj, chaw kuaj mob, R&D chaw, thiab pab pawg pib thoob ntiaj teb.

1. Vim li cas thiaj ua tau ntau dua 10,000 cov neeg siv thoob ntiaj teb ntseeg NeoDen?

• Robust Manufacturing Scale thiab Independent Ownership:Tsim muaj xyoo 2010, NeoDen ntiav ntau tshaj 200 tus neeg ua haujlwm thiab ua haujlwm lub Hoobkas niaj hnub ntawm ntau dua 27,000 square meters raws li nws cov tswv cuab ywj pheej. Cov chaw ua haujlwm tshwj xeeb, cov neeg ua haujlwm txawj sib dhos, thiab cov kws ua haujlwm QC nruj kom paub meej siab - zoo, siab - ntim khoom tsim thiab xa khoom ruaj khov.
• Sab saum toj -tier thoob ntiaj teb ntawv pov thawj system:NeoDen yog ib lub chaw tsim khoom sau npe nrog thiab pom zoo rau CE daim ntawv pov thawj los ntawm TÜV NORD ntawm lub teb chaws Yelemees. Qhov no txhais tau hais tias kev nyab xeeb hluav taws xob, kev tiv thaiv txhua yam, thiab kev cuam tshuam hluav taws xob (EMI) kev ua tau zoo ntawm nws cov cuab yeej ua tau raws li cov qauv siab tshaj plaws hauv EU thiab thoob ntiaj teb.
• Muaj zog R & D keeb kwm yav dhau thiab nruam innovation:Lub tuam txhab muaj peb pawg R & D ywj pheej, suav nrog ntau dua 25 tus kws tshaj lij R & D engineers, ua kom muaj kev sib txuas ntxiv thiab hloov kho ntawm nws cov khoom lag luam.
• Ntiaj teb no Localized Service Support:NeoDen muaj kev nthuav dav thoob plaws Asia, Europe, Americas, Oceania, thiab Africa, nrog ntau dua 40 tus neeg koom tes thoob ntiaj teb thiab cov ntaub ntawv teev tseg ntawm kev ua tiav kev pabcuam ntau dua 10,000 tus neeg siv kawg. Nws mob siab rau lus Askiv- pab neeg hais lus txhawb nqa tau cog lus los teb tsis pub dhau 8 teev thiab muab kev daws teeb meem tiav hauv 24 teev.
• Kev Pabcuam Hauv Lub Neej thiab Kev Hloov Kho Dawb:NeoDen muab kev pab txhawb nqa lub neej thiab hloov kho software dawb rau txhua lub tshuab muag.

NeoDen Online AOI ND800 Kev Qhia tshwj xeeb thiab qhov zoo ntawm qhov tseem ceeb

Rau cov kws tsim hluav taws xob siv hluav taws xob nrhiav cov txheej txheem taug qab thiab tsis muaj kev tswj hwm SMT cov kab ntau lawm, NeoDen Hauv -Line AOI ND800 yog lub xeev - ntawm - - kev daws teeb meem.

1. NeoDen ND800 Core Technical Specifications Table

2. Six Core Txheej Txheem Zoo ntawm ND800

① Zoo heev micro- muaj peev xwm tshuaj xyuas cov khoom (01005 & 0.3-pitch ICs)

Nruab nrog siab - daws teeb meem muaj lo ntsiab muag (xaiv pixel qhov tseeb ntawm 10–20 µm) thiab siab -ceev digital CCD lub koob yees duab, ND800 nta ceev heev ib zaug -lens duab ua (lub sijhawm tshuaj xyuas rau 0402 nti yog tsawg dua 12 ms). Nws tuaj yeem ntseeg tau tias 01005 ultra{10}}micro nto-mount capacitors thiab resistors, nrog rau siab - precision IC chips nrog 0.3 hli suab.

② Kev tiv thaiv kev puas tsuaj (los ntawm kev ua vaj huam sib luag mus rau BGA ntsuas)

ND800 nta optimized tag nrho -board ceev scanning tshuab, muab kev pab them nqi kho mob nyob rau hauv tag nrho cov txheej txheem txheej txheem nyob rau hauv SMT manufacturing:

• Nto-mount/printing defects:positional offset, uas ploj lawm Cheebtsam, thim rov qab polarity, rov qab orientation, sideways tso, flipped Cheebtsam, puas, tombstoning, tsis txaus solder, tshaj solder, qhib circuits, paug, thiab lwm yam.
• Solder Joint Defects:txias solder pob qij txha, solder choj, solder voids, thiab lwm yam tsis xws luag tom qab reflow soldering.
• Advanced Measurement Module:Integrate ib tug tshwj xeeb Feature Method thiab ntsuas Module kom raug kuaj xyuas cov naj npawb ntawm BGA solder npas, nrog rau misalignment, tsis muaj pob, pob tawg, thiab luv circuits. Nws cia li xam lub pob roundness, xiav lub teeb piv (kev ntsuas ntim ntim), thiab lub teeb liab piv (kev ntsuam xyuas deformation), thaum tseem txhawb siab -precision edge nrug thiab ntsug / kab rov tav ntsuas.

③ Ultra-Kev nrawm thiab nrawm nrawm hom kev ua haujlwm sib txawv

• Txhawb plaub hom:tsis siv neeg programming, phau ntawv programming, ncaj qha CAD cov ntaub ntawv ntshuam, thiab tsis siv neeg lub tsev qiv ntawv sib piv. Cov kws tsim khoom tuaj yeem xa cov khoom sib txuas thiab sib koom ua ke cov ntaub ntawv (txoj haujlwm tus lej, ntu ntu, X / Y kev tswj hwm, lub kaum sab xis) xa tawm los ntawm lub tshuab tso rau hauv TXT lossis Excel hom kom ua tiav cov iav tsis siv neeg thiab ntsug calibration ntawm tag nrho pawg thawj coj saib xyuas cov ntsiab lus nrog PCB lub cev hauv software, txo cov sijhawm npaj rau thawj tsab xov xwm tshuaj xyuas (FAI) ntawm cov khoom tshiab.

④ Intelligent "Bad Mark" Vaj Huam Sib Luag Hla Kev Ua Haujlwm thiab ID Mark Ob Chav -Sided Program Integration

• Bad Mark Hla:Rau ntau- vaj huam sib luag PCBs, ND800 txhawb nqa kev ua haujlwm sub- thaj chaw tshuaj xyuas. Thaum lub tshuab hluav taws xob sab saud txheeb xyuas ib lub rooj tsav xwm tsis zoo thiab cim nws nrog "Bad Mark," ND800 cia li lees paub qhov no thiab hla lub sub- cheeb tsam los ntawm kev qhia nws nrog lub thawv daj, yog li zam qhov tsis zoo thiab txhim kho cov kab ntau lawm cov ntawv hla dhau.
• ID Mark Smart Switching:Cov yam ntxwv no txhawb nqa kev thauj khoom thiab kho cov kev tshuaj ntsuam xyuas rau ob sab pem hauv ntej thiab sab nraub qaum ib txhij ntawm ib chav AOI. Los ntawm kev ntes thiab lees paub cov cim ID cim npe ntawm ob sab ntawm PCB, cov cuab yeej tuaj yeem hu xov tooj mus rau qhov kev tshuaj ntsuam xyuas zoo rau txhua sab ntawm ob -sided PCB cov kab ntau lawm, ua kom yooj yim tsim khoom ntawm cov kab ntau lawm.

Xaus

Yog tias koj yog ib lub chaw tsim khoom me me lossis nruab nrab- cov chaw tsim khoom siv hluav taws xob loj, tus thawj tswj hwm lub Hoobkas SMT, R&D lab, lossis ib tus kws tsim khoom siv hluav taws xob nrhiav kom ua kom tau nyiaj rov qab los ntawm kev nqis peev (ROI) thiab kev tsim khoom yooj yim, ces NeoDen yog qhov kev daws teeb meem zoo tshaj plaws.

Ua thawj kauj ruam mus rau kev hloov kho lub Hoobkas ntse!

Koj puas xav tau txais cov neeg siv phau ntawv, ib daim ntawv qhia kev cai, thiab cov kab ntau lawm kev sib koom ua ke rau NeoDen 800 Hauv -Line Automatic Optical Inspection System?